Alloy Steel — Industrial Product

Alloy Steel Bar

Low-alloy 4140 steel bar supplied to ASTM A434 / EN 10083, quenched and tempered for machinery and tooling applications.

  • Grade4140
  • FormBar
  • StandardASTM A434
  • CertificateEN 10204 3.1
Indicative priceUSD 850 - 1,150 / MT
Lead time10 - 20 working days
Alloy Steel Bar
01

Overview

Alloy Steel Bar combines low-alloy 4140 chemistry with chromium and molybdenum additions for reliable high tensile strength, through-hardening response and consistent dimensional control. The quenched and tempered condition delivers proven fatigue resistance and machinability, making the bar suited to machinery shafts, tooling components, stamping dies, cutting tools and high-strength industrial parts. Supplied to ASTM A434 / EN 10083 with mill test certification per EN 10204 3.1, it supports global procurement for mechanical and tooling applications.

Key Characteristics

  • 01 High Strength Provides high mechanical strength for demanding structural and industrial applications.
  • 02 High Hardness Provides increased surface hardness and resistance to mechanical wear.
  • 03 Wear Resistance Provides improved resistance to abrasive and mechanical wear.
  • 04 Impact Resistance Offers good resistance to impact loading and sudden mechanical stress.
  • 05 Good Toughness Provides good toughness and resistance to brittle fracture.
  • 06 Standard Compliance Manufactured and supplied in accordance with the specified material and product standards.

Typical Applications

  • Machinery & Equipment Shafts, gears, housings, frames and other components for industrial machinery and OEM equipment.
  • Stamping & Machining Metal forming and machining for stamping, deep drawing, CNC machining and forging operations.
  • Cutting & Tooling Cutting tools, dies, fixtures, tooling and wear-resistant components.
02

Specifications

Numbers in this section correspond to the applicable product standard, formatted for direct use in enquiry and approval documents.

Product specification

Material
Low-alloy steel
Grade
4140 / 1.7225 / 42CrMo4
UNS designation
G41400
Product form
Bar / rod
Manufacturing method
Hot rolled / cold drawn
Surface / condition
Mill finish
Cross-section
Solid round section (standard); square/hex on request

Supply specifications

Diameter
6 - 300 mm (round); custom sections on request
Length
3 - 12 m; cut-to-length on request
Tolerance
According to ASTM A484 / EN 10060
Surface finish
Mill finish; turned / polished on request
Straightness
<= 2 mm/m
Marking
Standard mill marking; customer marking on request

Final supply is confirmed against the project drawing, purchase agreement and the mill test certificate.

Chemical composition

ElementRequirement
C 0.30 - 0.40 %
Si 0.15 - 0.40 %
Mn 0.60 - 0.90 %
P <= 0.035 %
S <= 0.040 %
Cr 0.80 - 1.10 %
Mo 0.15 - 0.25 %
Fe Balance

Reference: applicable standard Alloy Steel.

Mechanical properties

PropertyRequirement
Tensile strength >= 655 MPa
Yield strength (0.2% offset) >= 415 MPa
Elongation in 50 mm >= 18 %
Hardness 197 - 235 HB

Reference: applicable standard Alloy Steel at room temperature.

Physical properties

PropertyTypical Value
Density 7.85 g/cm³
Elastic modulus 205 GPa
Thermal conductivity 42 W/m·K at 100°C
Electrical resistivity 0.22 μΩ·m
Specific heat 475 J/kg·K
Melting range 1,450 - 1,520 °C
Thermal expansion 12.0 x 10⁻⁶ /°C

Reference: Typical material values, Alloy Steel.

Reference framework

Standards & documentation

The applicable product, dimensional and inspection standards should be confirmed together in the purchase specification.

01
ASTM A434 / A434M

Steel bars, alloy, hot-wrought or cold-finished

Standard specification for steel bars, alloy, hot-wrought or cold-finished, quenched and tempered.

02
EN 10083-3

Steels for quenching and tempering - alloy steels

European reference for alloy steels for quenching and tempering, technical delivery conditions.

03
JIS G4104

Chromium steel bars

Japanese reference for chromium steel bars for machine structural use.

04
GB/T 3077

Alloy structural steels

Chinese reference for alloy structural steel hot-rolled bars and billets.

05
DIN 17200

Steels for quenching and tempering

German / European reference for steels for quenching and tempering.

06
EN 10204

Inspection documents

Defines inspection document types such as 3.1 and 3.2 for metallic product delivery.

03

Capability

From custom dimensions and precision sizing to heat treatment, surface finishing and product-specific processing, Wayland coordinates supply solutions tailored to your requirements.

1

Cutting

Cut-to-length and custom cutting according to order requirements.

2

Custom Dimensions

Non-standard dimensions, tolerances and dimensional combinations subject to product and mill capability.

3

Precision Sizing

Precision sizing and dimensional control for tighter tolerance requirements.

4

Cold Working

Cold drawing, cold sizing and other cold-working processes where required.

5

Heat Treatment

Heat treatment according to material, specification and applicable standard.

6

Surface Finishing

Surface treatment and finishing according to product, specification and application requirements.

7

Machining

Turning, drilling, milling and other machining operations where required.

8

Forming

Bending, forming and other shape modification according to drawings or order requirements.

Customization

Custom dimensions, lengths, surface conditions, end preparations and inspection requirements can be supplied according to project specifications. Final capability is confirmed per enquiry based on grade, size range and applicable standard.

04

Quality

Inspection and documentation procedures are coordinated to meet the requirements of the applicable product standard and the project specification.

01 Inspection
  • Dimensional inspection Geometry, dimensions and tolerances against the applicable standard
  • Visual and surface inspection Surface condition, marking and overall appearance

Documents

  • Inspection Report
02 Testing
  • Chemical analysis Per heat, against the applicable standard
  • Mechanical testing Tensile, yield, elongation and hardness
  • Non-destructive testing UT, eddy-current, hydrostatic or other NDT as applicable
  • Positive material identification PMI for alloy verification when required

Documents

  • Mill Test Certificate (MTC)
03 Verification
  • Heat number traceability Heat number carried through MTC and product marking
  • Third-party inspection coordination SGS / BV / TÜV on request

Documents

  • Third-Party Inspection Report
04 Documentation
  • EN 10204 documentation 3.1 MTC standard; 3.2 on request

Documents

  • EN 10204 3.1 Mill Test Certificate
  • EN 10204 3.2 Inspection Certificate
  • Certificate of Origin
05

Selection

A well-prepared specification is the most efficient defence against clarification cycles.

  1. 01 Select material & grade

    Choose the material grade according to service conditions, performance requirements and applicable standards.

  2. 02 Define size & supply condition

    Specify the required dimensions, surface condition, heat-treatment condition and delivery requirements.

  3. 03 Confirm standard & requirements

    State the applicable product standard, dimensional standard and governing project specification.

  4. 04 Define inspection & documentation

    Confirm inspection, testing, certification and documentation requirements before order placement.

Example procurement specification

A complete specification suitable for enquiry, covering product, technical requirements, certification and delivery terms.

Product
Alloy Steel Bar
Grade
4140
Standard
ASTM A434
Dimensions
Ø 25 mm × Length 6000 mm; Annealed
Condition
Annealed / Quenched & Tempered; Turned
Certification
EN 10204 3.1 Mill Test Certificate
Quantity
20 Metric Tons
Packaging
Seaworthy Export Packing
Incoterm
CIF Hamburg
06

Logistics

From mill dispatch to destination port, each stage is coordinated with the nominated forwarder and documented against the purchase specification.

  1. Packaging

    Export-suitable packaging with surface and edge protection.

    Bundled, wrapped or crated according to product form and transport mode. Outer surface protected with weather-resistant material; ends and edges shielded against transit damage.

  2. Loading

    FCL container for standard sizes; break bulk for oversized cargo.

    Container loading via nominated forwarder. LCL and dimensions outside container allowance coordinated against the mill dispatch schedule.

  3. Documentation

    Commercial invoice, packing list and certificate of origin.

    Mill documentation travels with the shipment. EN 10204 3.1 / 3.2 certificates and third-party inspection reports provided as per purchase specification.

  4. Shipment

    Sea freight as standard; alternative routes on request.

    FCL / LCL container shipment or break bulk for oversized dimensions. Logistics coordinated through the nominated forwarder.

  5. Delivery

    FOB · CFR · CIF · FCA · EXW arrangements available.

    Incoterm 2020. Port of loading: Shanghai / Ningbo / Shenzhen. Final destination and terms confirmed per enquiry.

07

FAQ

Most enquiries reduce to a small set of recurring technical questions.

01 What is 4140 alloy steel bar?

4140 alloy bar (42CrMo4 / 1.7225 equivalent) is a chromium-molybdenum through-hardening alloy steel offering high strength, good toughness and good fatigue resistance.

02 What delivery condition is standard?

4140 alloy bar is typically supplied in hot-rolled, hot-rolled annealed, or quenched and tempered condition. Final hardness is confirmed per order.

03 What are typical applications?

4140 bar is widely used for shafts, axles, gears, bolts, studs, tool holders, hydraulic cylinder rods and high-strength machine components.

04 What testing is performed?

Chemical analysis, tensile, hardness, impact and ultrasonic testing per ASTM A434 / EN 10083-3. Additional NDT can be arranged.

05 Can bar be cut to length?

Yes. Saw cut, shear cut and abrasive-wheel cut to length are available. Final tolerance and end finish are confirmed per specification.

Product context (auto-filled, non-editable)

Product

Alloy Steel Bar

Material

Alloy Steel

Grade

4140

Standard

ASTM A434